DUAL RETURN TRACKERS

Tru-Trac ® Dual Return Trackers have been patented worldwide and have been developed to accommodate the excessive forces encountered with wide belts and heavy loads, as well as belts with speeds in excess of 4 m/s. An external central pivot mechanism was designed, obviating the need for a single, large drum, and enabling a concentric and balanced rotation to be achieved. This has resulted in extended bearing life and a very fast and effective tracking system.

Tru-Trac ® Dual Return Trackers have been patented worldwide and have been developed to accommodate the excessive forces encountered with wide belts and heavy loads, as well as belts with speeds in excess of 4 m/s. An external central pivot mechanism was designed, obviating the need for a single, large drum, and enabling a concentric and balanced rotation to be achieved. This has resulted in extended bearing life and a very fast and effective tracking system.

The split configuration has resulted in a highly responsive tracking action and the individual tracking rolls can be easily replaced as wear occurs. Furthermore, the Dual Return Tracker offers the ability to set the degree to which the Tracker will swing.

DUAL RETURN TRACKER

Available from 1050mm – 2600mm | Smaller sizes can be made to order

  • Heavy Duty Robust Design– Built specifically for heavy duty steel cord conveyor belts.
  • Improved Rugged Sealing System– Steel End caps are pressed into the bearing housings, these also function as a ‘flinger’ seal to prevent ingress of material.
  • High-Speed Belts– perfect for belt speeds exceeding 4m/s.
  • Individual rollers for easy replacement– separate tapered tracker rolls are mounted onto the centre pivot which can be individually replaced as wear occurs.
  • Enhanced Centre Pivot– Highly reactive heavy duty pivot is designed with an internal thrust bearing which is greasable from the mounting bracket.
  • Tensioning Bolts– Are incorporated into the bracket design, enabling the correct tension to easily be achieved.
  • Lagging– Covered with High Abrasive Natural Rubber, 16mm thick. Also available in Fire Retardant lagging. 
  • Bearings– Uses a pair of 6017 C3 2RS bearings, which due to the size of the bearings, are well within the load and RPM specifications.
  • Thrust Bearings– Available as an option with, 51117 Thrust and NU1017 C3 Cylindrical Roller Bearing configuration for heavy-duty and high-speed application.
  • Operates in all conditions– Quick activation on both wet and dry belts, both above and below ground.
  • Versatile Installation– Can be installed on the clean side of the belt, and then tension can be adjusted easily with the tensioning bolts which are incorporated in the mounting brackets.
  • Reversing Belts– Excellent performance.
  • Frame– Total Height of tracker is 550mm. 

                                                                                                                             

DUAL RETURN HEAVY DUTY TRACKER

Available from 1050mm – 2100mm | Smaller sizes can be made to order

  • Heavy Duty Robust Design– Built specifically for heavy duty steel cord conveyor belts.
  • Improved Rugged Sealing System– Steel End caps are pressed into the bearing housings, these also function as a ‘flinger’ seal to prevent ingress of material.
  • High-Speed Belts– perfect for belt speeds exceeding 4m/s.
  • Individual rollers for easy replacement– separate tapered tracker rolls are mounted onto the centre pivot which can be individually replaced as wear occurs.
  • Enhanced Centre Pivot– Highly reactive heavy duty pivot is designed with an internal thrust bearing which is greasable from the mounting bracket.
  • Tensioning Bolts– Are incorporated into the bracket design, enabling the correct tension to easily be achieved.
  • Lagging– Covered with High Abrasive Natural Rubber, 16mm thick. Also available in Fire Retardant lagging. 
  • Bearings– Uses a pair of 6017 C3 2RS bearings, which due to the size of the bearings, are well within the load and RPM specifications.
  • Thrust Bearings– Available as an option with, 51117 Thrust and NU1017 C3 Cylindrical Roller Bearing configuration for heavy-duty and high-speed application.
  • Operates in all conditions– Quick activation on both wet and dry belts, both above and below ground.
  • Versatile Installation– Can be installed on the clean side of the belt, and then tension can be adjusted easily with the tensioning bolts which are incorporated in the mounting brackets.
  • Reversing Belts– Excellent performance.
  • Frame– Total Height of tracker is 550mm. 

                                                                                                                                

DUAL RETURN X-HEAVY DUTY TRACKER

Available from 1800mm – 2800mm | Smaller sizes can be made to order

  • Heavy Duty Robust Design– Built specifically for heavy duty steel cord conveyor belts.
  • Improved Rugged Sealing System– Steel End caps are pressed into the bearing housings, these also function as a ‘flinger’ seal to prevent ingress of material.
  • High-Speed Belts– perfect for belt speeds exceeding 4m/s.
  • Individual rollers for easy replacement– separate tapered tracker rolls are mounted onto the centre pivot which can be individually replaced as wear occurs.
  • Enhanced Centre Pivot– Highly reactive heavy duty pivot is designed with an internal thrust bearing which is greasable from the mounting bracket.
  • Tensioning Bolts– Are incorporated into the bracket design, enabling the correct tension to easily be achieved.
  • Lagging– Covered with High Abrasive Natural Rubber, 16mm thick. Also available in Fire Retardant lagging. 
  • Bearings– Uses a pair of 6017 C3 2RS bearings, which due to the size of the bearings, are well within the load and RPM specifications.
  • Thrust Bearings– Available as an option with, 51117 Thrust and NU1017 C3 Cylindrical Roller Bearing configuration for heavy-duty and high-speed application.
  • Operates in all conditions– Quick activation on both wet and dry belts, both above and below ground.
  • Versatile Installation– Can be installed on the clean side of the belt, and then tension can be adjusted easily with the tensioning bolts which are incorporated in the mounting brackets.
  • Reversing Belts– Excellent performance.
  • Frame– Total Height of tracker is 550mm. 

                                                                                                                             

DUAL RETURN LOW-SPEED TRACKER

Available from 1050mm – 2600mmSmaller sizes can be made to order

Tru-Trac ® Dual Low-Speed Trackers are specifically designed for heavy duty low-speed conveyors running at 1m/s or slower. Activation guide rolls have been incorporated into the design to speed up the activation of the Tru-Trac Tracker. 

  • Performance– Excellent and reliable performance on low-speed conveyors.
  • No belt edge damage– The design ensures that no 90° contact with belt-edge occurs. As the belt moves off-centre the belt slides up the guide roll and causes tracker to activate quicker.
  • Lagging– Available in High Abrasive, Rubber Lagging 16mm thick   Also available in Fire Retardant lagging.
  • Bearings– Standard or Thrust and Roller Bearing configuration available.

                                                                                                                     

COMPACT DUAL RETURN TRACKER

Available from 1050mm – 2600mmSmaller sizes can be made to order

Tru-Trac ® Compact Dual Return Tracker has been designed for heavy duty conveyors with low height clearance. The compact design has all the benefits of the Dual Return Tracker design and will now fit into confined spaces. Ideal solution, for installing inside horizontal take-up units.

  • Compact Frame– Total Height has been reduced to 300mm.
  • Adjustable Mounting– The mounting centres are adjustable, for more flexibility on fitting on non-standard structures and special brackets can be custom manufactured, if required.
  • Heavy Duty Robust Design– Built specifically for heavy duty steel cord, high tension conveyor belt.
  • Lagging– Available in High Abrasive, Rubber Lagging 16mm thick or Polyurethane Lagging 12mm / 19mm thicknesses. Also available in Fire Retardant lagging.
  • Bearings– Standard or Thrust and Roller Bearing configuration available.

                                                                                                                     

COMPACT DUAL RETURN TRACKER ADJUSTABLE

ADJUSTABLE | Smaller sizes can be made to order

Tru-Trac ® Compact Dual Return Tracker has been designed for heavy duty conveyors with low height clearance. The compact design has all the benefits of the Dual Return Tracker design and will now fit into confined spaces. Ideal solution, for installing inside horizontal take-up units.

  • Compact Frame– Total Height has been reduced to 300mm.
  • Adjustable Mounting– The mounting centres are adjustable, for more flexibility on fitting on non-standard structures and special brackets can be custom manufactured, if required.
  • Heavy Duty Robust Design– Built specifically for heavy duty steel cord, high tension conveyor belt.
  • Lagging– Available in High Abrasive, Rubber Lagging 16mm thick or Polyurethane Lagging 12mm / 19mm thicknesses. Also available in Fire Retardant lagging.
  • Bearings– Standard or Thrust and Roller Bearing configuration available.

                                                                                                                     

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Dual Return Tracker 1
Dual Return Tracker 2
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